CF1 – Cotton Swabs Manufacturing Machine

CF1 – Cotton Swabs Manufacturing Machine

CF1 IS A COTTON SWABS MANUFACTURING MACHINE WITH PRE-PACKAGING UNIT AND CD PACKAGING TURNTABLE SYSTEM

WHAT DOES IT MANUFACTURE ?

  • adult hygienic ear-cleaning cotton swabs
  • baby hygienic ear-cleaning cotton swabs (safety type)
  • cosmetic swabs for make-up removal
  • medical applicators (i. e. : microbiological swabs)
  • healthcare check medical applicators (by aluminium stick)
  • swabs for cleaning electronic devices.
  • other industrial type…..

PERFORMANCE

  • From  200 to 3000 pieces/minute

RAW MATERIALS EMPLOYED

  • 100% natural fibers, cotton, rayon or alginate
  • 100% synthetic fibers (i.e. dacron)
  • Mixed fibers (natural and/or synthetic)
  • Polypropylene, polystyrene, paper, wooden, bamboo aluminium sticks
  • Glues
  • Fixing solutions (binders)

PACKAGING UNITS CONNECTED

  • CD – packaging system in plastic or paper cylindrical containers and square or rectangular boxes, blisters, plastic foil bags and paper bags
  • CB90 – full automatic machine for packaging in plastic or paper cylindrical containers
  • CB90US – full automatic machine for packaging in plastic or paper cylindrical containers fitted with de-nesting unit.
  • SQ97 – full automatic machine for packaging in plastic square or rectangular boxes
  • CB12 – full automatic machine for packaging in blister
  • ZB40 – semi-automatic machine for packaging in polyethylene zip-lock foil bags
  • ZB40TW – semi-automatic machine for packaging in polyethylene simple sealing, zip-lock and drawstring foil bags
  • ZB40AT20 – full automatic machine for packaging in polyethylene simple sealing, zip-lock and drawstring foil bags
  • SC-03 – full automatic machine for packaging in carton boxes/cases

OPTIONS

  • Customizations
  • Tip fusing unit for polypropylene sticks
  • Tip gluing unit for paper, polystyrene and wooden sticks
  • Detector of  missing sticks on the conveyour chain
  • Device for alternating the number of swabs per layer
  • Device for remote diagnosis via modem
  • Timed flapping device for the stick feeder’s sides
  • Mirror machine for using one single operator monitoring 2 machines simultaneously.
  • Quality control : Detecting device of one or more defective swabs  and ejection of the set of swabs forming the dropping layer
  • Quality control : Detecting and ejecting device of each single defective swab
  • 2000-hour parts service pack

MAIN COMPONENTS EMPLOYED

  • BONFIGLIOLI
  • BOSCH
  • CGE
  • HITACHI
  • INA
  • RENOLD
  • SCHNEIDER ELECTRIC
  • SIEMENS
  • SKF

SPECIFIC FEATURES

  • HIGH-QUALITY STABLE END-PRODUCT

The machine can always guarantee a high-quality end-product also by the use of efficient quality control devices.

  •  FLEXIBILITY

The machine is considerably flexible and able to manufacture different types of items by simple replacement of an equipment. The replacement time is very short and does not invalidate the usual daily production process.

  •  SEIZING POWER BETWEEN COTTON AND STICK

More than 30 N.

  • COTTON TIPS DRYING SYSTEM

Model CF1 is fitted with an efficient cotton tips drying system.

  •  STICKS IN DIFFERENT COLOURS

Model CF1 can mix polipropylene, paper, polystyrene and wooden sitcks by different colour.

 

MODEL CD – SEMI-AUTOMATIC PACKAGING SYSTEM

WHAT DOES IT MANUFACTURE ?

This unit must be aligned with one of STREMA’s swabs manufacturing machines (models CF1 or CF3). By a proper rotating disc, this system is a swabs pre-packaging unit in cylindrical containers, square or rectangular boxes, blisters and foil bags. The packaging process is carried out manually

PERFORMANCE

Performance relies on multipole factors among which the personnel manuality skillfulness and CF1 (or CF3) capacity. Indicatively, the system can reach the performance of 40 foil bags per minute

RAW MATERIALS EMPLOYED (MULTIPLE SIZES)

  • Polypropylene, expanded or crystal polystyrene and carton cylindrical containers by separate or hinged cap (monobloc type)
  • Polypropylene, expanded or crystal polystyrene and carton square or rectangular boxes by separate or hinged cap (monobloc type)
  • Blisters by PVC valves and sealing carton card
  • Polyethylene simple sealing, zip-lock and drawstring foil bags

MANUFACTURING UNITS CONNECTED

  • Model CF1
  • Model CF3

PACKAGING UNITS CONNECTED

  • Model CB90
  • Model CB90US

MAIN COMPONENTS EMPLOYED

  • BETTINELLI
  • BONFIGLIOLI
  • BOSCH
  • CGE
  • COEL
  • HITACH
  • SCHNEIDER ELECTRIC
  • SIEMENS
  • SKF

OPTIONS

  • Disc for packaging in plastic cylindrical containers
  • Disc for packaging in plastic square or rectangular boxes
  • Disc for packaging in blisters
  • Disc for packaging in polyethylene simple sealing, zip-lock and drawstring foil bags